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SAIL Rourkela steel plant

operating

Rourkela, Asia Pacific, India

ISO 14001ISO 50001
GEM wiki

Process Route

BFBOF

Timeline

Announced1953
Operating1959

Emissions

2025

6.17 Mt CO₂e

1.90 t CO₂e per tonne of steel

Typical BF-BOF route: 1.8–2.0 t/t

Modelled estimate (Climate TRACE), not reported data. Methodology

Capacity (ttpa)

Crude Steel

3,282

BOF

3,282

Blast Furnace

4,500

Sinter

6,776

Coking

768

Pelletising

2,000

Production

Crude steelproduction, GEM-compiled (Global Iron & Steel Tracker). Dashed line shows nominal capacity.

Iron Units

BF
BF 1operating
1,059 ttpa1491 m³ · relined 2018Danieli Coruswiki
BF
BF 4operating
641 ttpa1658 m³ · relined 2020wiki
BF
BF 5operating
2,800 ttpa4060 m³Danieli Corus; Tata Projects Limited; MECONwiki
BF
unknown BF (1)announced
6,000 ttpawiki

Steel Units

BOF
unknown BOF (1)operating
1,094 ttpawiki
BOF
unknown BOF (2)operating
1,094 ttpawiki
BOF
unknown BOF (3)operating
1,094 ttpaMecon Limitedwiki
BOF
unknown BOF (4)announced
4,800 ttpawiki
BOF
unknown BOF (5)operating pre-retirement
481 ttpawiki
BOF
unknown BOF (6)operating pre-retirement
437 ttpawiki
BOF
unknown BOF (7)announced
1,212 ttpawiki

Inputs & Energy

Power Captive power plant #1 (1959, updated 1978), Rourkela Works-2 power station

Iron ore SAIL Barsua Mine (P100000128517); SAIL Bolani Mine (P100000128461); SAIL Kalta Mine (P100000128480); SAIL Taldih Mine (P100000128525)

Met coal domestic

Steel Products

pipe, coil, sheet, plate

Ownership

Owner Steel Authority of India Ltd

Parent Steel Authority of India Ltd [100.0%]

Workforce 12,938 employees

State ownership Partial

Country Context

India crude steel production (USGS). Plant line shows nominal capacity, not output.

Explore

Plant data sourced from the Global Iron & Steel Tracker (March 2026), Global Energy Monitor. Licensed under CC BY 4.0.

Production data: USGS Minerals Yearbook — Raw Steel: World Production by Country or Locality (2019 edition; 2022 and 2023 early release tables). U.S. Geological Survey, public domain. EAF/BOF splits: USGS Minerals Yearbook (2023 estimates).

Facility emissions estimates from Climate TRACE. Licensed under CC BY 4.0.